1A, a portion of the exhaust gas from an internal combustion engine is directed from the exhaust manifold region 1 to the inlet manifold region 2, via an in-line EGR cooler 3. PACCAR MX-13 Maintenance Guidelines 10/29/2014 E108 Page 1 of 5 Prolonged periods of low idle RPMs and high idle times at low ambient temperatures, and low coolant temperature levels can cause engine issues and damage to the after-treatment system (See the PACCAR MX-13 Engine Operator's Manual). 4% similar) Manufactured from high quality stainless steel no core charge replaces detroit part numbers: ea-. It is important to remember that if your "Check Engine Light" illuminates and someone just simply reads a code of PO420, 421, 430 or 431 this does not necessarily mean the Catalytic Converter is bad! All that code says is either Converter operating below efficency or Converter. All the usual checks have been carried out, the head gasket is fine, no coolant in the oil or oil in the coolant, nothing in the exhaust vapour, no visible leaks of any kind within the engine bay. the fuel mileage around. Students will interpret and analyze diagnostic overviews of the EGR system using DDDL along with diagnosing real work failure modes on the engine. They assume that since they can not find or see the leak, it must not actually be a leak. Replacing a leaking EGR actuator on a DD15. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. EGR pipe from EGR cooler is clean, no sign of water there. I know there's an EGR disable trick but I can't find any info about exactly what to do on here (or my search skills suck). In extreme cases, it can even hydro-lock your engine! Upgrade to An EGR Cooler from Sinister Diesel Sinister Diesel has the highest quality TIG-welded stainless steel EGR coolers for your Dodge, Ford, or GM diesel truck. d15tc,good runner 29-70 lbs oil pressure,need to check bottom end,need to check cams,472903s0056106,needs turbo,oil pan cracked,air compressor not building air,oil leak behind oil cooler,oil analysis good d15tc,good runner 29-70 lbs oil pressure,need to check bottom end,need to check cams,472903s0056106,needs turbo,oil. Every now and then we get a cooler failure on a 07 Maxxforce DT but it's not that prevalent (nothing like the VT's). An oil seal is located behind the bearing assemblies, and a unitized, spring-loaded, face-type water seal is used behind the impeller. Locations inclu. Common issues could be a cracked radiator, the egr cooler leaking internally, the coolant hose leaking, the expansion tank leaking, the transmission cooler, the air compressor head gasket blown, injector cups leaking, etc. Designed for on-vehicle cleaning of the EGR circuit. Detroit Diesel Series 60 Cylinder Head Bolts Prior to 2002 torque = 250 - 285 Nm, 184 - 210 lb. ran across a 2006 pete with C13 twin turbo 428 hp serial#kcb 410,000 miles, are they really that bad. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. Engine was overhauled, Detroit kits and head, liner protrusion dead on, still same problem. No anti- freeze in the oil. I dropped the pan to change the oil plug incert and there was no evidence or water in the oil. DD15 Detroit engines; we have been doing a lot of work with this new design Detroit engine and it's been a very good engine for owner-operators. This reduces cylinder temperatures and keeps the engine running cooler, effectively reducing the amount of NOx that can form in the vehicle's exhaust gases. do you do your own changes. Engine Assembly Detroit 60 SER Used: DET S60 DDEC 4 14. EGR Engines still plague owners of older trucks with problems. If the EGR cooler gaskets fail, or the cooler gets damaged for any reason, it can cause an exhaust leak to develop. The Head Gasket is blown -> Still driving, the engine motor dies. Visually Inspected. The actual effect is it plugs the oil cooler, the EGR cooler gets coolant fed to it from the oil cooler, the EGR cooler overheats from the lack of coolant and then the coolant flash boils and blows the welds in the cooler while at the same time shooting the cooling system pressure up and potentially blowing the head gaskets and making the truck. I dropped the pan to change the oil plug incert and there was no evidence or water in the oil. it's been leaking like crazy on almost all our cummins engines. Not all cars have a boost gauge, but if your vehicle has one and it is not reading very much boost -- which can be anywhere from 9 psi to 14 psi for most normal turbo cars -- when the car is being driven, the turbos are likely going bad. The EGR valve is a component of an automobile's exhaust circulation system that reduces pollution-causing emissions. The upper tube connects the outlet side of the water pump to the cooler. Possible engine damage from EGR cooler leak? [Before posting I didn't find much by searching for egr leaks, but "coolant+soot" has opened a new window of pessimism regarding head gaskets and warpage. It's designed to reduce emissions and accomplishes this by recirculating a portion of the exhaust emissions back into the engine. 7-liter EGR system uses two EGR coolers, like the 6. After miles of service, the exhaust gas recirculation (EGR) system—especially the EGR valve—will lead to engine performance problems due to carbon buildup, components mechanical problems, or vacuum hose leaks. Give the new gasket a light film coating of clean oil and install it in the oil filter housing. It didn't have mixed ,fluids and egr cooler was not leaking. This can easily be explained when you have a bad EGR cooler - the EGR cooler is simply leaking the coolant back into the exhaust system, not outside of the engine. Replacement prevents coolant from leaking into the exhaust manifold and may protect engine extensive damage. Episode 3 of overhauling the Volvo penta tamd41 marine engine. The TamerX Diesel EGR cooler lasts longer, works better, and has a lower operating cost than any other EGR cooler. 5 Billion And Nearly Five Years of development, making it the largest investment ever made by a manufacturer to design an engine. There are 2 different EGR Coolers, a Vertical and a Horizontal cooler. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. Visually Inspected. pdf EGR Pipe Replacement. Download the Detroit DD13, DD15, DD16 EPA07/10/GHG14 Engine Service Manual instantly. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. The Series 60 EGR Technician's Guide is intended to be used by a qualified service technician familiar with Detroit Diesel electronically controlled (DDEC) diesel engines and to provide a better understanding of the EGR system to improve the diagnosing of a Series 60® EGR system. This guide was created to provide qualified service technicians with a detailed explanation of the Exhaust Gas Recirculation (EGR) system to facilitate quicker and more effective diagnosing of MBE EGR related issues. Need Detroit DD15 EGR Cooler Parts? Check out 45 Detroit DD15 EGR Cooler Parts for sale. I guess check carefully where the other posts have described in case there is oil leaking nearby. Dtna is recalling certain detroit diesel engines, models dd13, dd15, and dd16, manufactured from january 1, 2007 through april 5, 2010, installed as original equipment in certain heavy duty trucks. There are 2 different EGR Coolers, a Vertical and a Horizontal cooler. 00 and it took a couple of hours. The DOT can in fact raise a stink about it if they choose, by reporting it to the EPA. Engine runs fine not hot and no codes. 4 PowerStroke Oil Cooler Kit. The truck runs fine and doesn't overheat. Get high performance and low emissions from your engine with a new EGR valve. We offer high quality manuals, fast service and 100% secure checkout. Application of special sealant and a standard seal ring between the block and. Vehicles that are only driven around town on short trips may be more prone to Exhaust gas recirculation (EGR) valve problems as this kind of driving can allow the buildup of carbon deposits in and around the EGR valve. EGR Cooler. 1A, a portion of the exhaust gas from an internal combustion engine is directed from the exhaust manifold region 1 to the inlet manifold region 2, via an in-line EGR cooler 3. Please call or email with any questions. The cooling system is overpressurizing spewing coolant at speeds above idle. If you've verified spark is good now that you replaced ignition components, the problem could be fuel or vacuum (leak) related or even a mechanical problem. If removed, install two lower EGR cooler support brackets and secure with two bolts per bracket. Please see pictures. We pulled the pan to check this. ppt), PDF File (. pdf Engine Control. the optimum amount of EGR to your engine, to lower fuel consumption and operating costs. It is recommended to replace both at the same time. I Have a 2009 f'Liner cascadia with a DD15 engine and have oil in anti freeze is there any other cause other than engine oil cooler somebody said that egr valve could. Easily find what you need from thousands of parts available. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. When it started I assumed it was my egr cooler as it's went out before. Designed for on-vehicle cleaning of the EGR circuit. This seal prevents water from leaking down the shaft and into the gear case. 500-0170M MotorVac DieselTune EGR Cleaning Tool Includes 069-3399 EGR Manifold - For Diesel EGR System Cleaning on the intake and exhaust sides of the EGR valve and cooler. While most of the early problems have been engineered out of the exhaust gas recirculation systems on today's clean diesel engines. The popular Detroit Series 60 engine was introduced in 1987. pdf EGR Venturi Tube Replacement. Focusing on a bunch of egr cooler on sale online. 4 EGR Cooler and Cooler Support Bracket. Diesel engine oil analysis is an economical method of monitoring engine health and lubricant condition. Need Detroit DD13 EGR Cooler Parts? Check out 8 Detroit DD13 EGR Cooler Parts for sale. The cooling system is overpressurizing spewing coolant at speeds above idle. On top of quality, this EGR cooler goes through a 8 step manufacturing process so you'll get a "like new" EGR Cooler. 60 EGR Series Engine pdf manual download. I am suspicious of a EGR cooler leaking so if you had the EGR cooler fail on your truck how did the motor run. To top it off, this fits 12. The design was optimized for the 2007 engine introduction, with the block and major parts receiving a redesign to strengthen them, and the engine getting a new EGR valve, a much larger EGR cooler. EGR problems I do not know why EGR (exhaust gas recycling) valves were ever put onto diesel engines, they cause more trouble than they are worth. In this article, we'll discuss engine idle issues, surging and "hunting" problems. Thursday December 02, 2010 15:18 I had same prob many years ago. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. The fluid that will be leaking from the EGR cooler should be coolant only. Turbocharge Your Profits with StepUP® Overhaul Considering an Engine Overhaul? Detroit ™ StepUP Has Got You Covered. Here is how to replace the orange EGR cooler hose without removing the intake manifold or EGR cooler. This is a big no-no with clean Diesel engines (truck must be towed in to avoid engine damage). It building pressure and temperature passing the red mark when I turn off the engine. I am losing coolant,,strange thing is not all time ,,one time it will be down a gallon, then drive a thousand miles and still full. ppt), PDF File (. Limited Lifetime Warranty Raney's warrants its products to be free from defects in material and workmanship under normal use and service. Inlet to EGR cooler dry. View and Download Detroit Diesel 60 EGR Series technician manual online. This can lead to even more money down the road. cummins n14 shop manual pdf download view and download cummins n14 shop manual online cummins n14 model engines shop manual n14 engine pdf manual also for n14 celect plus. Performance and symptom based diagnostics will. 4 Testing and Inspection of the DD13 Exhaust Gas Recirculation Cooler Water Manifold Assembly 10. WHAT IT MEANS WHEN YOUR GET A CODE READ OF PO420 OR PO430. Similar to a loss of oil, an external oil cooler failure may force all of the engine coolant out of the engine. We offer high quality manuals, fast service and 100% secure checkout. 5 Installation of the DD13 EGR Cooler Water Manifold Assembly 11. When I first get on the road my turbo boost will cut out for 15-20 min at a time, then will come back on and work good until I stop for fuel or food etc. MotorVac's EGR adapters are field tested and designed to deliver the most effective service. EGR coolers, especially on Ford 6. Get high performance and low emissions from your engine with a new EGR valve. 11 53212 / RL4650 / S4553001 **** Any other questions, please call us! Be sure to check out the rest of our store. Save fuel and get better MPG. the egr is located on the right side of engine under the exhaust manifold. Get the best deal for Detroit Diesel Car & Truck EGR Valves & Parts from the largest online selection at eBay. INSTALLATION PROCEDURE – Detroit Diesel DD15/DD13 Procedure for installing Evans Waterless Heavy Duty Coolant and a ResistorPac into a Detroit Diesel DD15 or DD13 engine VER 22Oct2012 CAUTIONARY NOTE: DO NOT FLUSH COOLING SYSTEM WITH WATER! The conversion does not include a thermostat change. The truck runs fine and doesn't overheat. 65 in Power 298-447 kW 400-600 hp @ 1800 rpm Torque 1966-2508 Nm 1450-1850 lb. 4 EGR Cooler and Cooler Support Bracket. Featuring Support Bracket 1k0253144ah Egr available right now online. TORQUE RESPONSE IS THE KEY TO PERFORMANCE. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. Sometimes people look past these common blown head gasket symptoms because they do not want to know they may have a big problem on their hands. A family-owned business offering quality customer service and competitive prices. pdf Engine Brake Design and Function. Below left is a video about runaway diesels - it's for domestic diesels but it explains the basics of a diesel runaway engine. pdf EGR Pipe Replacement. First let's cover the "basics" in terms of the possible causes of engine surging/hunting, where engine speed suddenly (or slowly) changes. Testimonials. I think I may have messed something up when I unbolted the coolant line to the turbo, and maybe something is cracked internally inside the housing???? Or maybe a seal is worn out ? In other words, what could be wrong with my turbo if it's leaking coolant into the exhaust stream?. Not following the service manual torque procedure will result in EGR Cooler cracking. The design was optimized for the 2007 engine introduction, with the block and major parts receiving a redesign to strengthen them, and the engine getting a new EGR valve, a much larger EGR cooler. but dye can tell you alot in spots like rear main and pan gaskets meet , 98% of the leaks we diagnose here dont require dye belive me we had a ford f 650 with a power stroke in here last month oil leak. pdf Engine Control. Once the machine applied pressure to the EGR system it was obviously clear. Detroit, DD15, Oil Cooler/Filter Housing with Thermostat Housing. 1A, a portion of the exhaust gas from an internal combustion engine is directed from the exhaust manifold region 1 to the inlet manifold region 2, via an in-line EGR cooler 3. i don't know anything about a regen filter to start but what brand of oil is used and had you recently changed brands. IMPORTANT: Follow the "EGR Cooler Replacement" procedure in the service manual. It is leaking oil in the exhaust after the car has warmed up even on idle. Manufactured from high quality stainless steel; No Core Charge. i don't care what your using get an oil sample now,then change oil and put. The EGR system is equipped with a single-pass cooler. 10-4 Magazine / May 2017 17. Search our listings for new used & aftermarket semi trucks parts & accessories, updated daily from 100's of dealers & private sellers. Remove the Exhaust Gas Recirculation (EGR) hot pipe. Also have the trailer 53 foot reefer. pdf EGR Venturi Tube Replacement. - Detroit Diesel Troubleshooting Guide MBE Electronic Controls (6SE422). Oil leaks repaired Cam timing, backlash and valve set done. It could still be the one causing problems although adjacent cylinders may have joined. Detroit Diesel Series 60 Performance Module. The water manifold also holds the EGR cooler, which is stainless steel. With four progressive overhaul levels for DD Series, Series 60 ® and MBE 4000 engines, the StepUP ® Overhaul service program from Detroit is designed to meet varying customer needs through every stage of the engine-ownership experience. Cool's Detroit Diesel MTU Oil Coolers: Direct OEM replacements for Detroit Diesel MTU Oil Coolers with a 2 year guarantee for fit and function. DD15 Detroit engines; we have been doing a lot of work with this new design Detroit engine and it’s been a very good engine for owner-operators. Some of the work we did in-house but until warranty ran out, we had dealer looking at it. pdf Engine Brake Design and Function. Detroit Diesel is not. What to look for when your missing coolant. Diesel engine. Pay attention to these important blown head gasket symptoms! Likewise you need to be 100% sure that you do have head gaskets problems. 10-4 Magazine / May 2017 17. Start by identifying the leak. The compressed air is cooled in the charge air cooler , permitting a more dense charge of air to be delivered to the engine, and therefore, engine output is increased. Detroit Diesel Series 60 Performance Module. This seal prevents water from leaking down the shaft and into the gear case. On the other side if you do keep the EGR its a lot easier to pass smog and your going to have lower combustion temperatures. pdf EGR Cooler Pressure Test. EGR problems I do not know why EGR (exhaust gas recycling) valves were ever put onto diesel engines, they cause more trouble than they are worth. This is an "Exhaust Return Plug Kit" that plugs "Exhaust Return Valve" and "Exhaust Return Cooler" completely. 5 dd13 exhaust gas recirculation cooler water manifoldassembly 6107 cold boost pipe. 60 EGR Series Engine pdf manual download. The Detroit DD15 engine delivers greater horsepower & torque at lower RPMs, keeping your truck in top gear longer while cruising at more efficient engine speeds, dramatically improving fuel economy. Not following the service manual torque procedure will result in EGR Cooler cracking. Install the EGR cooler as follows (see Figure "EGR Rotary Valve and Related Components" for component location):‪ Install the EGR rotary valve and new gasket on the EGR cooler with five nuts. Locations inclu. Some of the work we did in-house but until warranty ran out, we had dealer looking at it. Find many great new & used options and get the best deals for Detroit Diesel DD13, DD15, DD16 Exhaust, EGR, Aftertreatment Service Manual !! at the best online prices at eBay!. In the mk3 jetta, one of the elbow couplers tends to split near the rear, probably because it's closest to the exhaust manifold. Tighten nuts to 31-35 N·m (23-26 lb·ft). The flagship Detroit DD15 is the perfect long-haul, heavy-duty diesel engine. We offer a huge inventory of Detroit Diesel parts and subassemblies. Please call or email with any questions. Please see pictures. Manufactured specifically for Detroit DD15 engines, this EGR Cooler is quality-engineered to cool exhaust gas and recirculate it back to the engine. The Series 60 EGR Technician's Guide is intended to be used by a qualified service technician familiar with Detroit Diesel electronically controlled (DDEC) diesel engines and to provide a better understanding of the EGR system to improve the diagnosing of a Series 60® EGR system. Used, rebuilt & salvage engines, transmissions, rears, cab and body & more. This NAPA Advantage EGR cooler modifies the OE design by using spiral tubes that are optimized to cool exhaust gas efficiently and reduce clogging. It is important to remember that if your "Check Engine Light" illuminates and someone just simply reads a code of PO420, 421, 430 or 431 this does not necessarily mean the Catalytic Converter is bad! All that code says is either Converter operating below efficency or Converter. Does The Ugly Fix clear the existing EGR codes. 5 dd13 exhaust gas recirculation cooler water manifoldassembly 6107 cold boost pipe. Casting Number on Housing is (A 472 180 13 10). 12/23/2016. Featuring Support Bracket 1k0253144ah Egr available right now online. This Site Might Help You. US20110023843A1 - Exhaust gas recirculation cooler In FIG. the fuel mileage around. Engine coolant leaking from oil cooler. Check for coolant coming out. Topics in the Detroit DD13, DD15, DD16 EGR, Exhaust, Aftertreatment Shop Manual: Description and Operation of the Exhaust Manifold and Related Parts DD13 Exhaust Manifold DD15 Exhaust Manifold. Pre-Requisites: The following is a list of the courses and exams that must be completed prior to attending the instructor-led training course. After miles of service, the exhaust gas recirculation (EGR) system—especially the EGR valve—will lead to engine performance problems due to carbon buildup, components mechanical problems, or vacuum hose leaks. 0L Power Stroke Diesel - How to test egr cooler? - Cleaned the egr valve today for the 2nd time. 0L EGR Runs Good, No leaks or blow by, 52lbs. Detroit Diesel is not. The lower tube returns coolant to the inlet side of the pump. We regularly see cars with 35-50% of the inlet blocked up where the EGR. First of all I will cover what exactly the EGR is, EGR stands for Exhaust Gas Recirculation. Stop in the shop, call us o. 2 Removal of the DD15 and DD16 Exhaust Gas Recirculation Cooler. pdf EGR System Design and Function. The EGR valve opens when it encounters back pressure from the car's exhaust and channels it back into the combustion chamber. On the other side if you do keep the EGR its a lot easier to pass smog and your going to have lower combustion temperatures. Oil Cooler. 0 engines can leak water and this will cause problems until the EGR cooler is replaced. never saw any leaks, went on for a month, although I did not lose as much as fast as you. Click on a location for more information. Detroit Diesel is not. EGR Cooler. 2nd hand Detroit Diesel EGR engine 500,000km, with rebuild history. 0 will fit F250, F350, F450. All the usual checks have been carried out, the head gasket is fine, no coolant in the oil or oil in the coolant, nothing in the exhaust vapour, no visible leaks of any kind within the engine bay. 1 Description and Operation of the DD15 and DD16 Exhaust Gas Recirculation Cooler 11. Disconnected EGR cooler outlet crossover pipe that goes to intake manifold and it is wet inside. 9999 Detroit Diesel Dd15 Technical Service Bulletins REMOVAL OF THE EXHAUST GAS RECIRCULATION VALVE/HOT PIPE OF GHG14 DD15. Ea4721400475 Aftermarket Detroit Dd15 Egr Cooler (67. It's designed to reduce emissions and accomplishes this by recirculating a portion of the exhaust emissions back into the engine. turned out to be a head gasket. Price: Log into your account. Designed for on-vehicle cleaning of the EGR circuit. The Detroit DD15 engine delivers greater horsepower & torque at lower RPMs, keeping your truck in top gear longer while cruising at more efficient engine speeds, dramatically improving fuel economy. Casting Number on Housing is (A 472 180 13 10). The water manifold also holds the EGR cooler, which is stainless steel. info Detroit Diesel VGT/EGR. Give the new gasket a light film coating of clean oil and install it in the oil filter housing. HPOP Fuel Pump Gasket Ford Powerstroke Diesel 7. Does your product come with a warranty? Yes. Removal of EGR cooler for pressure testing is required. when I took out the air cleaner and related plastic piping there was oil residue inside the pipe. It is recommended to replace both at the same time. It would run normal. EGR Valve leaking coolant was created by Bertman While inspecting the engine I found the EGR to be leaking a considerable amount of coolant. Common issues could be a cracked radiator, the egr cooler leaking internally, the coolant hose leaking, the expansion tank leaking, the transmission cooler, the air compressor head gasket blown, injector cups leaking, etc. Read the testimonials of clients satisfied with the service they received for their heavy truck tuning. Browse our daily deals for even more savings! Free delivery and free returns on eBay Plus items!. Browse your favorite brands affordable prices free shipping on many items. without comments. I will try to be brief but my story is so long, complicated and sadly said, expensive and stressful, to the point I'm thinking right now just to bail out of trucking altogether and file for bankruptcy after so many attempts trying to make this truck to run; this is a 2011 Freightliner Cascadia DD15; back in April after some research I decided. So I figured it's time to explain what an EGR delete is and why so many customers are asking about it. Find many great new & used options and get the best deals for Detroit Diesel DD13, DD15, DD16 Exhaust, EGR, Aftertreatment Service Manual !! at the best online prices at eBay!. To determine if oil leaks are causing excessive oil consumption, perform the following: 1. Casting Number on part is (A 472 203 02 01). Replaces the Barometric Sensor. The DD15 features BlueTec® selective catalytic reduction (SCR) emissions technology which was first introduced to meet EPA 2010 emissions standards. pdf SD-EGRC-LBZ Sinister Diesel EGR Cooler for 2004-2005 GM Duramax LLY LLYEgrCooler. The DOT can in fact raise a stink about it if they choose, by reporting it to the EPA. Labor costs are estimated between $158 and $201 while parts are priced between $90 and $112. The turbocharger is mounted on the exhaust outlet flange of the engine exhaust manifold. Banas says today's most common source for such leaks is the EGR cooler, which "can cause slow, continuous contamination. This will help to determine in the future if the new gasket is still leaking, or if a new leak develops. Other items you may be interested in: EGR Manifold DETROIT DD15. Click here to get started on your repair or maintenance project within minutes. Latest service bulletins of the unspecified year Detroit Diesel DD15 vehicles. Every now and then we get a cooler failure on a 07 Maxxforce DT but it's not that prevalent (nothing like the VT's). Trailer 2006 utility. We are experiencing a good bit of clogging in the fins of the cooler which generates a low flow code in the EGR circuit. If the cooler is leaking internally, it would have to be changed. Order online today!. The engine pulled well,no white smoke, no loss of power, no drips or leaks on the ground. later the dpfs started cause issues, then i decided to try a delete on one of them. OTR Performance | Automated Diagnostic Tools for various Industries including these engines: Cummins, Detroit Diesel, Paccar, Volvo, Mack and more. If you do not have one, create one here. I have a 2011 Cascadia with a dd15, driver has to add a gal of antifreeze every 4-4500miles. Find egr cooler available for purchasing right now! Detroit Diesel Dd15 Engine Egr Cooler 4721400475 505-11193. now i'm talking about real brand oil not to be trusted stenciled letters on 55gal drum oil. Please check the level in the expansion tank only when the engine is cold to avoid being scalded by hot coolant. Locations inclu. The next step is to allow your engine to completely cool down, disconnect the battery, and wait 5 minutes while the system fully discharges. This Site Might Help You. What Are the Symptoms of a Bad EGR Valve? The most common symptoms of a bad exhaust gas recirculation valve are rough or misfiring idle, detonation, stalling and hard starting. If removed, install two lower EGR cooler support brackets and secure with two bolts per bracket. So i think some of the. pdf SD-EGRC-LLY. Check out the deal on BD HD EGR Cooler Mercedes MBE 900/4/6 at Diesel Power. Vander Haag's Inc has multiple midwest locations with Service Shops, Part Sales, and is a licensed Truck & Trailer Dealer. This reduces cylinder temperatures and keeps the engine running cooler, effectively reducing the amount of NOx that can form in the vehicle's exhaust gases. WHAT IT MEANS WHEN YOUR GET A CODE READ OF PO420 OR PO430. No anti- freeze in the oil. Featuring Support Bracket 1k0253144ah Egr available right now online. -Supply and fit new cork gasket seals. INSTALLATION PROCEDURE – Detroit Diesel DD15/DD13 Procedure for installing Evans Waterless Heavy Duty Coolant and a ResistorPac into a Detroit Diesel DD15 or DD13 engine VER 22Oct2012 CAUTIONARY NOTE: DO NOT FLUSH COOLING SYSTEM WITH WATER! The conversion does not include a thermostat change. Online parts catalog for Detroit Diesel 60 series engines. The flagship Detroit DD15 is the perfect long-haul, heavy-duty diesel engine. Don't Block or Remove the EGR Valve, It's Saving You Money Typical Older EGR Valve The EGR Valve (Exhaust Gas Recirculation) valve is found on almost all modern engines and is considered part of the emissions package of your vehicle. 9999 Detroit Diesel Dd15 Technical Service Bulletins REMOVAL OF THE EXHAUST GAS RECIRCULATION VALVE/HOT PIPE OF GHG14 DD15. DD15 Detroit engines; we have been doing a lot of work with this new design Detroit engine and it's been a very good engine for owner-operators. We treat our customers like family before and after every sale. Once the machine applied pressure to the EGR system it was obviously clear. txt) or view presentation slides online. EGR Coolers. It could still be the one causing problems although adjacent cylinders may have joined. Vehicles that are only driven around town on short trips may be more prone to Exhaust gas recirculation (EGR) valve problems as this kind of driving can allow the buildup of carbon deposits in and around the EGR valve. NOTE: The Series 60 EGR system will be supported in the near future. Everything was thoroughly cleaned (intercooler pipes egr system) Worked fine until car had injectors sticking open issue and oil contaminated with diesel. I am losing coolant,,strange thing is not all time ,,one time it will be down a gallon, then drive a thousand miles and still full. 10-4 Magazine / May 2017 17. US20110023843A1 - Exhaust gas recirculation cooler In FIG. Most OEM coolers are failing due to cracking, which causes the water and exhaust to mix, or from becoming clogged with exhaust deposits. The engine pulled well,no white smoke, no loss of power, no drips or leaks on the ground. For your convenience, please use the product links below to shop our inventory. DD15 Detroit engines; we have been doing a lot of work with this new design Detroit engine and it's been a very good engine for owner-operators. To change an EGR valve, start by purchasing the correct piece for the make and model of your vehicle. Print off pages, including detailed diagrams and accurate illustrations, at any time and save time and money on repairs. have a 2009 freightliner cascadia with DD15 engine. This leak is usually present for a short time after the engine has fully cooled down. To top it off, this fits 12. Inlet to EGR cooler dry. The charge air then passes from the charge air cooler into the intake manifold. Shop the Largest Selection, Click to See! Search eBay faster with PicClick. The test differs for different regions and also for different types of vehicles. View the Detroit Diesel DD13, DD15, DD16 EGR, Exhaust, Aftertreatment Shop Manual on your computer/tablet or print off pages as needed. Got from the shop to the yard 23 miles, after last cooler change and truck had a leak right where the cooler was changed just under shiftter drained the whole system right on ground called shop they had to send tow and are telling me now the seal in cross over went now may be stuck with bill out of pocket. You can see in the video the major exhaust leak off of the ninety degree connection at the rear of the EGR cooler. After removing connection pipe, a visual inspection can verify if coolant is present. The EGR system feeds exhaust gasses back into the intake, including carbon, which builds up over time. If engine sits at idle or fast idle for any amount of time, no sign of a leak. An oil cooler leak on a diesel can manifest itself in several ways, but critical in every case and requires immediate attention. Locations inclu. Lucas Oil 10279 Engine Oil Stop Leak - 1 Gallon 4-pack Lucas Oil. Pay attention to these important blown head gasket symptoms! Likewise you need to be 100% sure that you do have head gaskets problems. Detroit 60 Series Extreme Duty EGR Cooler. When it started I assumed it was my egr cooler as it's went out before. are there any tips or tricks to these ,or a good replacement option or just stay away all together. 7L, and 14L engines. Every now and then we get a cooler failure on a 07 Maxxforce DT but it's not that prevalent (nothing like the VT's).